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Storage and Handling of Chemicals for Refillable Water Businesses

Storage and Handling of Chemicals for Refillable Water Businesses
20:30

In this article, we will discuss the best practices in the storage and handling of chemicals in the water treatment process at refill depots.

chemical storage plant

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The water refill business has become very popular in Indonesia in recent years. This phenomenon emerged in response to the public's need for affordable and easily accessible drinking water. Many small and medium entrepreneurs have capitalized on this opportunity by setting up water refill depots in various strategic locations. However, behind the success of this business, there is a great responsibility that must be shouldered by business actors to ensure the quality and safety of the drinking water products they produce.

A good understanding of this aspect is very important considering that the improper use of chemicals can have a serious impact on the quality of the water produced and even potentially jeopardize the health of consumers.

Before we dive into this topic, we will explore the topic of water quality and safety.

Before we dive into the main topic, it is important to understand the context of the water refill business in Indonesia. Some depots claim to use water that comes from the mountains, although these claims cannot always be verified. Meanwhile, many other depots use water from urban sources or wells. Regardless of the source, the challenges faced by these entrepreneurs are actually not that different from treating water for domestic use. However, as commercial service providers, they have a greater moral and legal obligation to ensure that the water they produce is safe for consumption by the public at large.

One of the most important aspects of water treatment is that it is safe to drink.

One of the most important aspects of water treatment is the disinfection process. This is a crucial step to remove pathogenic microorganisms that can cause disease. In addition, water refill depots must also pay attention to the content of dissolved substances in the water that cannot be removed by ordinary filters. To solve this problem, many depots use reverse osmosis (RO) technology, which is capable of filtering out various contaminants down to the molecular level.

However, the use of advanced technology such as RO is not always possible.

A water treatment system in a depot is the most important part of the water treatment process.

Water treatment systems in refill depots generally consist of several main components, including raw water storage tanks, various types of filters, RO units (if applicable), and disinfection systems using ultraviolet light (UV) and ozone. The use of ozone as a disinfectant has the advantage of having a residual effect that can help keep water clean during the storage and distribution process. Unlike chlorine, which is often used in PDAM water treatment, refill depots tend to choose ozone because it does not leave an odor or taste in the water.


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With this background, let us explore more about the best practices in chemical storage and handling in water refill depots. A deep understanding of this topic will help businesses to improve the quality of their services, keep consumers safe, and ultimately, ensure the sustainability of their business in the long run.

The Importance of Proper Chemical Management

chemical management

Proper chemical management is a crucial aspect of water refill depot operations. Chemicals are used in various stages of water treatment, from the initial filtration process to the final disinfection. Improper use can result in water contamination, equipment damage, and even health risks for workers and consumers.

One of the basic principles in proper chemical management is that the chemicals must be properly managed.

One of the fundamental principles in water management is that matter cannot be created or destroyed through ordinary chemical processes. This means that everything that goes into the system must be in balance with what comes out. This principle applies to all water that enters, exits, or remains in equipment or systems. It also applies to any chemical constituents originally present in the water and any chemical constituents that may be added to treat it.

In the context of water refill depots, some commonly used chemicals include:

  1. Chlorine or chlorine compounds for initial disinfection
  2. Coagulant materials such as alum or polymers to remove suspended particles
  3. Activated carbon to remove odor, taste, and organic compounds
  4. Ion exchange machine for water softening or demineralization
  5. Chemicals for pH adjustment such as caustic soda or sulfuric acid
  6. Ozone or peroxide compounds for final disinfection

Each of these chemicals has its own characteristics and risks that should be well understood by depot operators. For example, chlorine is an effective disinfectant but can react with organic compounds to form harmful byproducts. Activated carbon is highly effective at removing organic contaminants, but if not replaced regularly can become a breeding ground for bacteria.

To ensure safe and effective chemical management, water refill depots need to pay attention to several important aspects:

  1. In-depth understanding of the properties and risks of each chemical used
  2. Proper storage according to the characteristics of each material
  3. Use of appropriate personal protective equipment (PPE) when handling chemicals
  4. Adequate training for staff handling chemicals
  5. Good documentation system for recording chemical usage and stock
  6. Emergency response plan to deal with chemical-related spills or accidents

One important aspect of chemical management is the selection of the right equipment. For example, for chemical injection, depots can use Aquamatic injectors specifically designed for water treatment applications. This equipment ensures accurate and efficient mixing of chemicals, reducing the risk of overdosing or underdosing that could affect water quality.

In addition, the use of corrosion-resistant Aquamatic automatic valves can help control the flow of water and chemicals with great precision, reducing the risk of human error and improving operational efficiency.

A good understanding of chemical management is not only important for maintaining water quality, but also for ensuring compliance with applicable regulations. In Indonesia, water refill depots must comply with various regulations, including the Minister of Health's Regulation on Drinking Water Quality Requirements and Sanitary Hygiene of Drinking Water Depots.

Best Practices in Chemical Storage

chemical storage

Safe and proper chemical storage is a crucial step in maintaining water quality and operational safety of water refill depots. Here are some best practices to keep in mind:

  1. Chemical segregation: Incompatible chemicals should be stored separately to avoid dangerous reactions in the event of a leak or spill. For example, acids and bases should be stored in different areas.
  2. Adequate ventilation: Storage areas should be well ventilated to prevent the accumulation of harmful vapors. This is especially important for volatile chemicals such as chlorine.
  3. Setting temperature and temperature.
  4. Controlled temperature and humidity: Some chemicals are sensitive to changes in temperature and humidity. Ensure that the storage area has stable conditions and conforms to the manufacturer's recommendations.
  5. Suitable containers: Use containers specifically designed for storing specific chemicals. For example, to store strong acids, use a corrosion-resistant container.
  6. Suitable containers: Use containers specifically designed to store specific chemicals.
  7. Clear labeling: Each container should be clearly labeled indicating the chemical name, concentration, date of purchase, and hazard information. This helps prevent misuse and makes stock management easier.
  8. Clear labeling.
  9. Spill containment system: Storage areas should be equipped with a spill containment system to prevent the spread of chemicals in the event of a leak.
  10. Restricted access: Only trained and authorized personnel should have access to chemical storage areas.
  11. Regular inspection: Perform periodic inspections of containers and storage areas to detect leaks or damage as early as possible.
  12. Stock rotation:Apply a "first in, first out" system to ensure chemicals are used before they expire.
  13. Documentation: Keep accurate and up-to-date inventory records for all stored chemicals.

In the context of water refill depots, proper storage is essential for materials such as filter media and ion exchange resins. For example, coal-based activated carbon from Calgon must be stored in a dry and cool place to maintain its effectiveness. Similarly, MUI halal-certified ion exchange resin from Dionix requires proper storage to prevent contamination and ensure its performance remains optimal.

For liquid chemicals such as disinfectant solutions or pH adjustment agents, the use of HydroPro dosing pumps can aid in safe and accurate handling. These pumps are specifically designed for water treatment applications and can be integrated with automated control systems to ensure proper dosing.

Safe and Effective Chemical Handling

safe chemical handling

After discussing storage, the next step is to ensure safe and effective chemical handling in the day-to-day operations of a water refill depot. Here are some best practices to keep in mind:

  1. Staff training: All personnel involved in chemical handling should receive comprehensive training on safety procedures, use of personal protective equipment (PPE), and emergency measures.
  2. PPE use: Ensure staff always use appropriate PPE when handling chemicals, including gloves, goggles and masks if required.
  3. Standard operating procedures (SOPs): Develop and implement clear SOPs for each process involving chemicals, including mixing, dilution and application.
  4. Accurate dosing system:Use an automated or semi-automated dosing system to ensure precise and consistent chemical usage. This not only improves efficiency but also reduces the risk of human error.
  5. Safe mixing:When mixing chemicals, always follow the manufacturer's instructions. Some chemicals can react violently if mixed the wrong way.
  6. Spill handling: Have a spill handling kit available and ensure staff are trained in its use. Spills should be cleaned up immediately following safe procedures.
  7. Monitoring.
  8. Monitoring and record keeping:Perform regular monitoring of chemical usage and record all important information such as quantity used, date, and operator responsible.
  9. Equipment maintenance: Regularly inspect and maintain all equipment used to handle chemicals, including dosing pumps, mixing tanks and injection systems.
  10. Waste management: Ensure chemical waste disposal is carried out in accordance with applicable environmental regulations.
  11. Regular evaluation: Conduct regular evaluations of chemical handling practices and update procedures as necessary based on findings or regulatory changes.

In the context of water refill depots, proper handling is essential for the various chemicals and filter media used. For example, when replacing CEI anthracite filter media, operators must follow safe procedures to prevent dust inhalation and cross contamination.

For the disinfection process, the use of HydroPro ultraviolet systems can reduce the need for disinfectant chemicals, thus minimizing the risks associated with handling hazardous chemicals. However, regular maintenance and replacement of UV lamps still require safe handling procedures.

In terms of pH adjustment or remineralization of water after the reverse osmosis process, the use of Clack pH adjustment media such as Calcite and Corosex requires careful handling to ensure proper dosage and prevent over-treatment that may affect the taste of the water.

Precise Equipment Selection and Use

Choosing the right equipment is a crucial aspect in ensuring safe and efficient chemical handling in water refill depots. Quality equipment not only improves operational efficiency but also helps minimize the risk of accidents and contamination. Here are some important considerations in equipment selection and usage:

  1. Filtration System:
  2. Reverse Osmosis (RO) system:
    • Use high-quality RO membranes such as DuPont FilmTec brackish water membranes for greater efficiency and longevity.
    • Dosing System:
      • Use high-precision dosing pumps like LMI dosing pumps for accurate chemical addition.
      • Ensure the chemical injection system uses corrosion-resistant materials.
    • Disinfection System:
      • Integrate a UV system such as the UV HydroPro for chemical-free disinfection.
      • If using ozone, choose an ozone generator equipped with a residual ozone destruction system for safety.
    • Control and Monitoring System:
      • Use an automatic control system to regulate chemical dosage and water flow.
      • Install online water quality sensors for real-time monitoring, such as analyzer pH and conductivity Create.
    • Storage and Distribution Systems:
      • Use storage tanks made of food-grade and UV-resistant materials.
      • Make sure the distribution system uses pipes and fittings that are suitable for drinking water.

In the use of these appliances, there are some best practices to keep in mind:

  • Regular calibration:Perform periodic calibration on all metering and dosing equipment to ensure accuracy.
  • Preventive maintenance: Create a regular maintenance schedule for all major equipment to prevent breakdowns and ensure optimal performance.
  • Operator training: Ensure all operators are properly trained in the use and maintenance of equipment.
  • Documentation:Keep complete records of equipment maintenance, repairs and component replacements.
  • Periodic upgrades: Periodically evaluate the need for equipment upgrades as technology evolves and regulations change.

With proper selection and use of equipment, water refill depots can improve operational efficiency, maintain consistent water quality, and ensure safety for workers and consumers. Investing in high-quality equipment may require greater initial costs, but can result in long-term savings through better efficiency and reduced operational risks.

Waste Management and Environmental Considerations

Another important aspect of water refill depot operations is waste management and environmental considerations. While the industry is generally considered to be environmentally friendly as it reduces the use of single-use plastic bottles, there are still environmental challenges that need to be considered, especially related to the use and disposal of chemicals. Here are some best practices in waste management and environmental considerations:

  1. Waste Minimization:
    • Optimize the water treatment process to reduce the amount of water wasted, for example by using efficient RO systems such as Xelect ULP and XLP RO membranes which have high recovery rates.
    • Use chemicals efficiently with accurate dosing systems to reduce chemical waste.
  2. Reject Water Management:
    • Reject water from the RO process can be reused for non-consumption purposes such as cleaning or watering plants.
    • If possible, consider treating the reject water before discharging it into the environment.
  3. Chemical Disposal:
    • Follow safe and regulatory disposal procedures for chemicals that are no longer in use or expired.
    • Follow safe and regulatory disposal procedures for chemicals that are no longer in use or expired.
    • Do not dispose of chemicals directly into drains or the environment.
  4. Recycling:
  5. Energy Efficiency:
    • Use energy-efficient equipment, such as the high-efficiency Flint and Walling RO pump.
    • Consider using renewable energy such as solar panels to reduce carbon footprint.
  6. Environmental Monitoring:
    • Conduct regular monitoring of the quality of discharged wastewater.
    • Monitor energy use and look for ways to improve efficiency.
  7. Consumer Education:
    • Educate consumers on the importance of using reusable containers.
    • Provide information about the depot's efforts in protecting the environment.
  8. Regulatory Compliance:
    • Ensure depot operations comply with all applicable environmental regulations.
    • Renew environmental permits periodically if required.

The implementation of environmentally friendly practices not only helps preserve nature, but can also improve the image of the depot in the eyes of consumers who are increasingly concerned about environmental issues. In addition, efficiency in the use of resources such as water and energy can result in operational cost savings in the long run.

In the context of chemical use, it is important to choose more environmentally friendly products whenever possible. For example, the use of MUI halal-certified melt-blown cartridges from HydroPro can be a good choice as it is not only safe for consumption, but also has a lower environmental impact compared to other alternatives.


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By implementing good waste management practices and environmental considerations, water refill depots can not only fulfill their social and environmental responsibilities, but can also improve operational efficiency and build a positive reputation in the community.

Conclusion

The water refill business plays an important role in providing Indonesians with access to affordable drinking water. However, with this role comes a great responsibility to ensure the safety and quality of the products produced. Best practices in chemical storage and handling are key in achieving this goal.

Through the discussion that we have done, some important points that need to be underlined include:

  1. Deep understanding: Depot operators must have a good understanding of the properties and risks of each chemical used in the water treatment process.
  2. Proper storage: Chemicals should be stored according to their characteristics, taking into account factors such as temperature, humidity, and potential for hazardous reactions.
  3. Safe handling: The use of personal protective equipment (PPE) and clear standard operating procedures (SOPs) are essential in handling chemicals.
  4. Equipment selection: Investing in high-quality equipment can improve operational efficiency and safety.
  5. Waste management:Responsible waste management and efforts to minimize environmental impact should be a priority.
  6. Regulatory compliance: Depots should stay abreast of and comply with the latest regulations on drinking water treatment and environmental management.
  7. Continuous training: Staff should receive regular training to ensure they are up-to-date with the latest best practices and regulations.

Implementation of practices
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